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Tue 27 January 2004

To start the day I did some clean up of some of the panel sub-structure. Filling a bit of time whilst we waited for the Avery FedEx order to arrive.
The FedEx order with the rivet fan arrived mid-morning so I spent the rest of the day doing the seats. Firstly I continued to layout and setup the edge angles.
I set up a drill jig with the 5/16" distance and then started working through the drilling. All holes were completed at #40 and then later enlarged to #30s.
Clamping the side angle is a little difficult as all the normal cleco methods don't have enough 'depth'. I ended up using old fashioned clamps. I took a bit of time over the line up and spacing checks as this is a more 'visible' part of the aircraft finish.
Once most of the #40 holes were drilled and the alignments checked then it was easy to enlarge to #30s.
Then finished the day by deburing and cleaning up the parts. Pretty much ready for priming although I still need to sort the upper and lower piano hinges. Hopefully complete it all tomorrow.
Meanwhile in a galaxy not so far away, Dad was investigating the airflow fuel injection pump and trying to fathom the multiple funny bent lumps of tubing on the drawings.
After some initial head scratching the principles are now understood. Next was more deburring and edge finishing.
Carl Morgan