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Wed 21 September 2005

More continuing work on the joining of the lower and upper cowl. Slow iterative process.
Then it was rechecked on the fuselage. It is getting progressively easier to put on and off the cowls. The top half in particular seems to need a sequence - front, side and rear.
The front join also has the pin which will need retaining in some way. I quite like the method that Walter has used - detail entries here. But mainly I'm not going to do much more until we have the propellor (later Oct at the earliest) and can confirm all the distances.
The rest of the afternoon was back with the FADEC harnesses / layout thinking. Having the engine off the fuse makes some of this much easier.
Dad worked through the spark plug cables and organised them all as labelled (1 to 4, Top & Bottom).
It became obvious pretty quickly the implied location from the spark plug leads was not going to work - right in front of the prop governor control cable. I'm pretty sure the lead lengths have come from Ken Barto's installation - but I think he had a fixed pitch prop (or at least a different governor / control combination).
I continued to look at cable lengths (fuel pressure senders and throttle body sensors) plus possible locations for the battery boxes and ECUs. There is very little guidance on a suitable standard configuration at this point for a dual battery, FADEC system for an RV7. Everybody seems to work on the basis - the firewall is large, just put our 'bit' here, there seems to be little thought for how everthing goes together overall. I know we are 'experimental' builders and I'm happy to work things out - but when a 'standard' configuration is shipped it would be nice to have something that could work. I suspect things have evolved and some of the cabling hasn't been updated / tested recently. Maybe I'm being picky - but it seems a shame that a really good technicaly solution is being let down by the last 5% with the packaging, documentation etc.
This is some possible thoughts for the RHS, I want to get the ECUs and Batteries as low as possible on the firewall but also balanced between the left and right sides. More emails with the USA guys - hopefully we can come up with a good solution with them and others in the future won't have to go through all the same pain yet again.
Carl Morgan