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Tue 29 November 2005

Continuing with the cool work first thing - spinner cut out and filing needed.
The rotating wooden base worked really well along with a rotor burr.
A little more clean up and filing and everything fitted neatly.
The first mounting of the prop wasn't too successful - a) it is a slow process of doing each of the 6 bolts up, 2 turns at a time, by hand. b) after about 80% was completed one bolt started tightening considerably and we decided to back off and remove the prop again (just as slow in reverse!)
This was the problem location - a little use of a 1/2" UNF tap helped and should solve the problem.
Then returning to the canopy, this was the view of the upper rear gap between the plexi and rear ribs.
At this point I decided it would be easier to work / review from within the canopy.... not a great photo!
After various discussions, clamping and alignments we made a new temporary C-704 plate. At the moment only #41 locations on the LHS rib, but that can be opened up later.
Also smoothed the forward tabs in preparation for future trimming of the plexi.
Finishing up we re-marked the line for the forward canopy mounts. The current plan is to drill the canopy, mark the frame and then drill / fill in the gaps.
Carl Morgan