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Mon 05 December 2005

Another day - more canopy sanding / shaping. It seems to take forever - and we aren't even sure where we are heading!
The front corners seem very difficult to get symmetrical. Some CAD templates help but the thickness of the plexi and the strange angles make it very difficult.
More fitting / trimming / refitting.... it is starting to get there.
One punch item was the canopy side / front tabs - just gentle squeezing, plus a bit of scotch brite wheel.
The skin ear / canopy plexi still needs to be enlarged. We thought about this for a while as it might weaken the cockpit dash but in the end the plexi rubbing / sitting on a single edge of AL just wasn't an option.
This was the revised relief - better but still probably needs some additional work.
The temp dropped reasonable quickly today so rather than handling the plexi lots we sorted the side skirts / side rail fixings. The side skins also work well holding the plexi in shape.
One last fitting for the day - more trimming is still needed.....
This is the main area (and has been for a while), just slow and steady progress.
Carl Morgan